Graco Inc. GC-1412 User Manual

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Operation
Internal Chop System GC-1412D
Important Safety Instructions
Read all warnings and instructions in
this manual. Save these instructions.
Low Emission Internal-Mix Gel-Coat
For use with Polyester Resin, and Gel-Coat
Maximum fluid working pressure by
Fluid Section Assembly:
20864-05 - 1300 psi. (9 MPa, 90 bar)
21780-01 - 1700 psi. (12 MPa, 117 bar)
22026-01 - 2000 psi. (14 MPa, 138 bar)
Maximum air pressure:
100 psi. (0.7 MPa, 7 bar)
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Summary of Contents

Page 1 - Internal Chop System GC-1412D

OperationInternal Chop System GC-1412DImportant Safety InstructionsRead all warnings and instructions in this manual. Save these instructions.Low Emis

Page 2 - Contents

10 GC-1412D9. a. Lay all of the hoses out straight.E ,QVWDOO¿WWLQJVSQ¶VDQG using PTFE tape on the NPT threads ONLY.c.

Page 3 - 9CTPKPIU

GC-1412D 11 11. a. Attach the hoses to the gun.Egroup the hoses together as shown and wrap them with tape about e

Page 4 - Warnings

12 GC-1412D12. Start At This EndRoute the four hoses from the JXQWKURXJKWKHERRPDVVKRZQXVLQJELQGLQJVWUDSVSQWRVHFXUHWKHKRVHVWRW

Page 5 - GC-1412D 5

GC-1412D 13TO BOOM 13. Attach the hoses to the unit as shown.Yellow Solvent Hose%ODFN0DWHULDO+RVHClear Tubing 3/8 in.Stainless Catalyst H

Page 6 - Grounding

14 GC-1412D14. a. Lay all of the hoses and trigger air tubing out straight.E ,QVWDOO¿WWLQJVSQ¶VDQG using PTFE tape o

Page 7

GC-1412D 15Stainless Steel Catalyst Hosep/n 20190-00 Red Chopper Air Hosep/n 17798-25 %ODFN0DWHULDO:KLS+RVHp/n 21694-25Yellow Solvent Hosep/n 236T

Page 8

16 GC-1412D17. Start At This End5RXWHWKH¿YHKRVHVIURPWKHJXQWKURXJKWKHERRPDVVKRZQXVLQJELQGLQJVWUDSVSQWRVHFXUHWKHKRVHVWRWK

Page 9

GC-1412D 17TO BOOM 18. Attach the hoses to the unit as shown.Yellow Solvent Hose%ODFN0DWHULDO+RVHStainless Catalyst HoseRed Air HoseRed S

Page 10 - Set-Up

18 GC-1412D SSP-175 Safety Guard Kit SSP-175Part1XPEHUDescription Qty.SSP-172 SURROUND GUARD 1SSP-173 LEFT PUMP GUARD 1SSP-174 ANGLE BRACKET 1SSP-

Page 11

GC-1412D 197RUHOLHYHÀXLGDQGDLUSUHVVXUHV 1. Push down Yellow slide valve, P/N 21402-00 to bleed off air to system. 2. Open

Page 12

2 GC-1412DContentsWarningsWarnings ...

Page 13

20 GC-1412DThe following assumes that all connections are tight. System Start-Up Instructions 1. Select a clean dry air supply. 2. Attach a 3/

Page 14

GC-1412D 21 SSP-160-01 If you are using the optional Formula gun set the trigger air regulator to 10

Page 15

22 GC-1412DShut-Down Instructions Due to the different O-Ring materials and lubricants used in the Guns never submerge or soak any dispense g

Page 16

GC-1412D 23 PartsModel - Internal Mix Fiberglass Roving Chopper System0DWHULDO6SUD\1R]]OHVSee gun manuals for spray tip options.Standard E

Page 17

24 GC-1412DREVISION NPart1XPEHUDescription Qty.LPA-167-1 BOTTLE 1LPA-172 SCREEN 1LPA-176 CAP 121039-00 TUBE ADAPTER 121040-00 ELBOW FITTING 121044-01

Page 18

GC-1412D 25REVISION DPart1XPEHUDescription Qty.20394-00 PICK-UP TUBE 120395-00 ELBOW FITTING 120397-01 30 MESH FILTER 120398-02 MATE

Page 19 - Pressure Relief Procedure

26 GC-1412DREVISION CPart1XPEHUDescription Qty.MPB-208 AIR FILTER 114626-01 FITTING 11625-23 PIPE PLUG 118199-02 AIR REGULATOR 118318-02 AIR GAUGE 120

Page 20 - Start-Up

GC-1412D 276XE$VVHPEO\'UDZLQJV+HDWHU&RQYHUVLRQ.LW$VVHPEO\52111296/0071/994 REQ'DINLETOUTLET 96/0058/994 REQ'D5815

Page 21

28 GC-1412DPart 1XPEHU Description QtyD-156-04 HOSE, ASSY 1RM-850-02 FITTING, PIPE, TEE, 3/8 114626-00 FITTING, 3/8NPT X 3/8 NPS 214626-01 FITTIN

Page 22 - Shut-down

GC-1412D 29 Maintenance MaintenanceSee Indy and Formula gun manuals for daily maintenance and parts replacement procedures.1. &OHDQ ¿OWHU

Page 23 - 0DWHULDO6SUD\1R]]OHV

GC-1412D 39CTPKPIU The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation po

Page 24 - 24 GC-1412D

30 GC-1412D Technical DataCategory Data0D[LPXP)OXLG:RUNLQJ3UHVVXUH 1300 psi (9 MPa, 90 bar)0D[LPXP)OXLG:RUNLQJ3UHVVXUH

Page 25 - GC-1412D 25

GC-1412D 31 Notes

Page 26 - 26 GC-1412D

Graco Ohio Standard WarrantyGraco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free fr

Page 27 - GC-1412D 27

4 GC-1412D9#40+0)SKIN INJECTION HAZARD+LJKSUHVVXUHÀXLGIURPJXQKRVHOHDNVRUUXSWXUHGFRPSRQHQWVZLOOSLHUFHVNLQ7KLVPD\ORRNOLNHMXVWDFXW

Page 28 - 1XPEHU Description Qty

GC-1412D 5 Important Safety InformationMethyl Ethyl Ketone Peroxide (MEKP) MEKP is among the more hazardous materials found in commercial cha

Page 29 - GC-1412D 29

6 GC-1412D This equipment needs to be grounded. Ground the spray gun through connection to a *ODV&UDIWDSSURYHGJURXQGHGÀXLGVXSSO\

Page 30 - Technical Data

GC-1412D 76\VWHP$VVHPEO\$Q\PRXQWLQJRSWLRQFDUWPDVWERRPÀRRUPRXQW or wall mount etc. should be completely assembled before s

Page 31 - Notes

8 GC-1412D 3. Attach air manifold p/n 23555-00 to the air motor. 4. 0RXQWFDWDO\VWERWWOHEUDFNHWZLWKVXSSOLHGXEROWV p/n CP-126,

Page 32 - Graco Ohio Information

GC-1412D 9 7. Remove the pump inlet saftey cap and drain the testing oil into an open container. Attach green SLFNXSKRVHW

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