Graco Inc. EM390 User Manual Page 19

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 
DISPLACEMENT PUMP
Reassembly Procedure
1. Stack
these parts one
at a time onto the piston valve
(224): backup washer (219*), U–cup seal (205*)
lips
down
,
and female gland (220*), alternate the polyeth
-
ylene
and leather v–packings
(217*, 208*)
lips up,
and
then
the male gland (213*). See Fig 19–1.
NOTE
AND MAINT
AIN
THIS ALIGNMENT
THROUGHOUT STEPS
2, 3 and 4
Fig
19–2
TORQUE
NUT T
O
3–4 in-lb
(0.34–0.35 N.m)
APPLY ONE DROP
OF SEALANT T
O
THESE THREADS
203*
224
214
0082
2. Tighten the packing retaining nut (214) against the
gland
(213) and torque to
3–4 in–lb (0.34 – 0.35 N.m).
See
Fig 19–2.
NOTE: NOTE THE ALIGNMENT of the piston (224) to
the nut (214). Maintain this alignment through-
out
Steps 2, 3 and 4.
3. Apply
1 drop only
of sealant, supplied with the repair
kit, to the piston valve threads. Place the small ball
(203*) on the valve. See Fig 19–2. Hand tighten the
valve
into
the rod (223) just until the nut contacts the
rod. Place the flats of the displacement rod in a vise.
Fig
19–3
214
TORQUE
NUT AGAINST ROD
T
O 19 ft-lb (25 N.m)
223
DO NOT ALLOW THIS
NUT T
O MOVE RELA
TIVE
T
O THE PIST
ON (224)
WHEN INST
ALLING
PISTON ONTO ROD
0083
4. Torque
the nut (214) against the rod (223) to 19 ft–lb
(25 N.m). Use two wrenches to maintain the align-
ment as mentioned in the NOTE above. See Fig
19–3.
5. Stack
these parts one
at a time into the top of the cyl
-
inder (216): male gland (21
1*),
alternate the polyeth
-
ylene
and leather v–packings (218*, 209*)
lips down,
and
then the female gland (212*). See Fig 19–1.
6.
Loosely install the packing nut (221) and plug (201).
7. Insert
the oiled piston rod (223) through the bottom of
the
cylinder
.
8. Assemble
the intake valve. Use a new gasket (206*).
Screw
the intake
valve into the cylinder and tighten to
80
ft–lb (107 N.m). See Fig 19–1.
9. Screw
down the cylinder locknut (1
12) until it is finger
tight at the bottom of the external cylinder threads.
See
Fig 19–1.
10. Install the displacement pump on the sprayer. See
page18.
LEATHER
Lips
must
face up
*208
216
Fig
19–1
201
223
*204
215
222
206*
207*
POLY
Lips
must
face up
217*
POLY
Lips must
face down
218*
LEATHER
Lips must
face
down
*209
224
Lips
of seal
must face
down
205*
203*
*212
TORQUE TO
80 ft–lb
(107 N.m)
221
112
214
*211
*219
*220
*213
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